Proposed Improvement of Finished Goods Warehouse Layout Using FSN Analysis and CBS Method at PT XYZ

Arum Puspa Rini; Tombak Gapura Bhagya; Dini Yulianti

doi:10.37577/sainteks.v8i02.1093

Authors

Arum Puspa Rini Universitas Teknologi Bandung
Tombak Gapura Bhagya Universitas Teknologi Bandung
Dini Yulianti Universitas Teknologi Bandung

DOI:

https://doi.org/10.37577/sainteks.v8i02.1093

Keywords:

Class Based Storage, Finished Goods Warehouse, FSN Analysis, Storage Capacity, Warehouse Layout

Abstract

PT XYZ is a company operating in the Fast Moving Consumer Goods (FMCG) industry that produces snack products. Based on observations, it was identified that the finished goods warehouse layout at PT XYZ is not yet optimally organized. This condition has resulted in several operational issues, such as increased travel distance of material handling and longer time required for order picking and preparation activities. These problems potentially reduce warehouse operational efficiency, and negatively impact the company’s distribution performance. This study aims to propose an improved finished goods warehouse layout at PT XYZ by implementing FSN (Fast Moving, Slow Moving, and Non Moving) analysis and the CBS (Class Based Storage) method. FSN analysis is applied to classify products according to their movement frequency, while the CBS method is used to arrange products based on their respective movement classes to create a more structured storage system. The data used in this study include product movement data, warehouse dimensions and layout, storage capacity requirements, material handling distances, and material handling times. The evaluation of the proposed warehouse layout shows an improvement in efficiency. In the existing layout, the total material handling distance is 14,333.40 meters, while after the implementation of the proposed layout becomes 13,520.10 meters, resulting in a reduction of 813,30 meters. In addition, the material handling time in the existing layout is 71,836.76 seconds, and after the implementation of the proposed layout it becomes 30,297.89 seconds, resulting in a reduction of 41,538.87 seconds. These results indicate that the application of FSN analysis combined with CBS method can improve operational efficiency of the finished goods warehouse at PT XYZ. The proposed layout is expected to serve as an alternative solution for improving warehouse management, particularly in reducing material handling distance and time, as well as supporting smoother warehouse operations.

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